Warehousing & Storage Safety Checklist

Forklift & Equipment

Forklifts are inspected before each shift. Only trained and authorized personnel operate equipment. Pedestrian walkways are clearly marked and separated from forklift routes. Racking systems are inspected for damage.

Storage & Handling

Loads are stacked safely and within weight limits. Aisles are kept clear for movement and emergency access. Hazardous materials are stored according to regulations. Manual handling is minimized with proper equipment.

General Operations

Emergency exits and fire equipment are accessible. Lighting is adequate throughout the facility. Housekeeping is maintained to prevent slips and trips. Incidents and near misses are reported promptly.

Racking & Load Safety

Inspect racking regularly and record damage. Respect beam load ratings and avoid overloading. Report and isolate damaged frames or decks. Keep load overhang and pallet quality within limits.

Manual Handling

Use trolleys and pallet jacks for heavy loads. Apply safe lifting and team-lift techniques. Avoid twisting; keep loads close to the body. Train staff in ergonomic handling.

Fire & Housekeeping

Keep aisles and exits clear at all times. Store flammables in designated, signed areas. Position extinguishers and train users. Manage packaging and waste removal.

Pedestrian Safety

Segregate pedestrians from forklift routes. Mark crossings and provide mirrors at corners. Require hi-vis in shared zones. Brief visitors on traffic rules.

Slips, Trips & Falls

Clear spilled liquids and broken pallets quickly. Maintain floor surfaces and dock plates. Provide slip-resistant footwear. Keep walkways and stairs unobstructed.